Washtech XP Service Manual download pdf (Page 30)

PERSPECTIVE VIEW

INSIDE DOOR

J BOLT ASSEMBLY

Parts List

QTYDESCRIPTION

PART NUMBERITEM

1M2 (3) PASS-THROUGH DOOR ASSY326 100071

3M5 x 12 SS TRUSS HEAD SCREW600 800172

1ASSY ME/M2 (3) DOOR HANDLE326 100373

PASSTHROUGH DOOR MOUNT GASKET

400 901204

M5 x 12 SS BUTTON HEAD CAP SCREW

600 800915

1M2(3) DOOR STAY ASSY326 100166

2M8 x170 J BOLT8899

2NUT HX ZP M881198

326 10010

4/03/2011

3-D

M2 (3) DOOR LINK & J BOLT ASSY

REV

See inside door

diagram above

NOTE: APPLY LOCTITE GRADE 243 TO

ALL FASTENERS BEFORE ASSEMBLY

INSTRUCTIONS FOR DOOR SPRING REPLACEMENT

Hazard Warning - service work to be carried out only by qualified persons. Ensure machine is isolated from Electrical Supply.

When replacing a broken door spring it is advisable that if possible the machine is disconnected from the services and moved out so work can be

carried out from the back of the machine.

Begin with the door in the down position and remove Item 5 M5 x 12 SS BUTTON HEAD CAPSCREW from the handle at both sides of the door.

Whilst holding the door handle down, remove item 6 M2(3) DOOR STAY ASSY from the door handle at both sides of the door and then allow the

door handle to rise to a vertical position.

NOTE:- IT IS IMPORTANT THAT THE DOOR HANDLE IS HELD DOWN WHEN CARRYING OUT THE ABOVE STEPS AS RELEASING IT TOO

SOON MAY CAUSE IT TO SWING UPWARDS IN AN UNCONTROLLED MANNER, CAUSING INJURY.

Move to the back of the machine and remove any parts of broken spring and check the J bolt and the spring hanger bracket for signs of wear. If the

spring hanger brkt is badly worn please refer to Technical Bulletin TB 9011 for the fitting of retrofit spring hanger brackets.

Hook the new spring in place on the J bolt and pull it up to hook onto the spring hanger brkt welded on the handle If this is not possible the lower nut

holding the J bolt in place should be unscrewed until the spring can be attached and then the lower nut should be tightened up to its original position

Once the new spring is fitted the handle can be lowered so that the door stays can be refitted and the capscrews fitted and tightened up. The

capscrews should have loctite or similar applied to them before fitting.

The door springs should be adjusted so that they hold the door against the door stops in the up position and the door does not lift by itself when in the

down position.

If the machine cannot be moved out, the front panel must be removed and the lower nut on the J bolt accessed from the front of the machine It will be

necessary to immobilise the J bolt using vice grips clamped onto it to prevent it turning when adjusting the lower nut. The upper nuts should not be

moved if at all possible.

Service Manual XP-2

Revision 1C

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Washtech XP Service Manual Page 30

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